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HASL PCB Manufacturing Solutions Thick Copper Aluminum Boards

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Good quality Printed Circuit Board Assembly
Good quality Printed Circuit Board Assembly
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PCBA Solutions provides outstanding performance and reliability for our products. Their team of professionals excelled in the design and manufacturing process, delivered on time, and provided excellent technical support. We are very satisfied with their cooperation!

—— Davis

PCBA solutions have helped us achieve high precision and stability in our medical devices. Their team provided an in-depth understanding of our needs and offered customized solutions. Their expertise and service attitude is impressive and we highly recommend them!

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PCB Manufacturing

PCB manufacturing is a crucial process in the electronics industry, involving the fabrication of printed circuit boards (PCBs) to host and interconnect various electronic components, thereby constructing fully functional electronic devices. PCBs serve as the backbone of modern electronic products, spanning from small-scale consumer electronics to complex industrial machinery and communication systems.

 

The initial step in PCB manufacturing is fabricating the PCB according to the design requirements. This involves laminating layers of copper and insulating material to create a multilayered board. The next step is etching the copper layers to form intricate circuit patterns, defining the electrical connections and pathways for the components.

 

Once the PCB is fabricated, the process moves to the assembly stage. Electronic components, such as resistors, capacitors, integrated circuits, and connectors, are precisely placed on the PCB using automated pick-and-place machines. This accurate positioning is essential for ensuring optimal performance and reliability.

 

Following component placement, soldering takes place, forming durable electrical connections between the components and the PCB. The soldering process can involve surface mount technology (SMT) or through-hole technology (THT), depending on the design and requirements of the PCB.

 

Quality control and testing play a pivotal role in PCB manufacturing. Automated Optical Inspection (AOI) and X-ray inspection are employed to identify any defects or faults in soldering and component placement. Rigorous testing procedures verify the electrical functionality of the PCBs to meet the specified standards and requirements.

 

PCB manufacturing also considers aspects like thermal management and electromagnetic compatibility. Efficient heat dissipation techniques and optimized trace routing are essential to prevent overheating and ensure stable operation. Design considerations are made to minimize electromagnetic interference, maintaining signal integrity and reducing potential issues.

 

Upon passing quality inspection and testing, the PCBs may undergo cleaning processes to remove any flux residues and contaminants, ensuring the longevity and reliability of the PCBs. Protective coatings, such as conformal coatings, may also be applied to shield the PCBs from environmental factors like moisture and dust.

 

PCB manufacturing finds applications in diverse industries, encompassing consumer electronics, automotive, aerospace, telecommunications, healthcare, and industrial automation. It plays a critical role in enabling the production of cutting-edge electronic devices, supporting technological advancements, and driving innovation in today's interconnected world.

HASL PCB Manufacturing Solutions Thick Copper Aluminum Boards

HASL PCB Manufacturing Solutions Thick Copper Aluminum Boards
HASL PCB Manufacturing Solutions Thick Copper Aluminum Boards

Large Image :  HASL PCB Manufacturing Solutions Thick Copper Aluminum Boards

Product Details:

Place of Origin: China
Brand Name: CUSTOM MADE
Certification: ISO/UL

Payment & Shipping Terms:

Minimum Order Quantity: Negotiable
Price: Negotiable
Packaging Details: PCB + Box
Delivery Time: 4 weeks
Payment Terms: T/T
Supply Ability: 100000pc/Month
Detailed Product Description
Features: Producibility, Testability, Maintainability Keyword: PCB Manufacturing
PCB Boards: Thick Copper And Aluminum Boards Applications: Industrial Control, Medical, Consumer Electronics, PCBA Circuit Board, Electronical Products
SMT Capability: 14 Million Spots Per Day Number Of Layers: 2-64 Layers
Materials: Rogers, Nelco, PTFE, M6, TU862, TU872 Surface Finished: HASL, HASL Pb Free Immersion Gold/Tin/Silver Osp
Payment Method: T/T Delivery Time: 4 Weeks
Whether To Support Customization: Support Logistics: Accept Customer Specified Logistics
High Light:

HASL PCB Manufacturing Solutions

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Thick Copper PCB Manufacturing Solutions

Advanced PCB Manufacturing: Versatile Substrates & Precise Specifications

 

PCB Manufacturing Introduction:

Experience excellence with our PCB factory's comprehensive technical specifications. We offer a wide range of insulation materials, including FR4, aluminum, copper, ceramic, PI, and PET. Our capabilities span from 1 to 12-layer boards, ensuring finished plate thickness of 0.07MM and above, with a tolerance of +5%/-6%. Inner layer copper thickness ranges from 18-70μm, and the outer layer copper thickness varies from 20-140μm.

Discover customizable options for solder resistance and lettering in a variety of colors, including red, green, yellow, blue, white, black, and silver. Our surface treatment solutions encompass anti-oxidation, HASL, immersion gold, gold-plated, silver-plated, chain nickel, gold-plated fingers, and carbon oil.

Delve into our special processes, such as thick copper plating, impedance control, high-frequency designs, and unique half-hole orifice and hollow plate configurations. Our products include single-layer copper foil gold finger plates with flexible or rigid combinations, reinforced by materials like Pl, FR4, steel sheet, M glue, and electromagnetic shielding film.

With a maximum size of 50mm x 100mm, we ensure precision with outer and inner line width and spacing of 0.065mm and 0.065 mm3MIL respectively. Expect compliance with minimum solder resist ring width, solder bridge width, solder mask window, and aperture requirements. Impedance tolerance is maintained at 10%, and shape tolerance adheres to +0.05MMG laser and +0.005MM precision.

Choose from forming methods such as V-cut, CNC, and punching to suit your fabrication needs. Experience our commitment to cutting-edge PCB manufacturing that adheres to the highest industry standards.

 

PCB Manufacturing Parameters:

Item Technical Parameter
Layer 2-64
Thickness 0.3-6.5mm
Copper Thickness 0.3-12 oz
Min Mechanical Hole 0.1mm
Min Laser Hole 0.075mm
HDI 1+n+1,2+n+2,3+n+3
Max Aspect Ratio 20:01
Max Board Size 650mm*1130mm
Min Width/Space 2.4/2.4mil
Min Outline Tolerance ±0.1mm
Impedance Tolerance ±5%
Min PP Thickness 0.06mm
Bow &Twist ≤0.5%
Materials FR4, High-Tg FR4, Rogers, Nelco, RCC, PTFE, M4, M6, TU862, TU872
Surface Finished HASL, HASL Pb Free Immersion Gold/Tin/Silver Osp, Immersion Gold+OSP
Special Capability Gold Finger Plating, Peelable, Carbon ink

 

PCB Manufacturing Process:

1. Gold-plating process: the vertical HASL process is very difficult to flatten very thin pads, which brings difficulty to SMT placement. In addition, the shelf life of the HASL is very short, and gold-plating just solves the problem. these problems.

2. Immersion gold process: The purpose of the immersion gold process is to deposit a nickel-gold coating with stable color, good brightness, flat coating and good solderability on the surface of the printed circuit board. Basically, it can be divided into four stages: pre-treatment (oil extraction, micro-etching, activation, post-immersion), nickel immersion, gold immersion, and post-treatment (waste gold washing, DI washing, drying)

3. Leaded HASL: Leaded eutectic temperature is lower than lead-free, the specific amount depends on the composition of the lead-free alloy, such as the total gold of SNAGCU 217 degrees, the soldering temperature is the eutectic immersion plus 30 degrees or 50 degrees, It depends on the actual adjustment, the lead eutectic is 183 degrees, the mechanical strength, brightness, etc. are better than lead-free.

4. Lead-free HASL: lead will increase the activity of tin wire in the soldering process, lead-tin wire is better than lead-free tin wire, but lead is poisonous, long-term use is not good for human health, and lead-free tin will It is brighter than lead-tin melting, so the solder joint is much stronger.

5. SOP (anti-oxidation): It has anti-oxidation, thermal shock resistance, and corrosion resistance. It is used to protect the copper surface from rusting (oxidation or carbonization) in a normal environment: but in the subsequent welding high temperature, this protection The film must be easily removed quickly by the flux so that the exposed clean copper surface can be melted and soldered immediately in a short time to become a firm solder joint.

 

PCB Manufacturing Advantages:

1. From PCB proofing to SMT placement, one-stop solution, reducing R&D costs and accelerating product launch.

2. Quick quotation and quick response.

3. The delivery date is fast, and the on-time delivery rate is over 95%

4. Excellent materials, advanced equipment, and strict quality system 5. Exclusive customer service one-to-one service, seamless connection throughout the process

 

HASL PCB Manufacturing Solutions Thick Copper Aluminum Boards

Contact Details
TONGZHAN INDUSTRIAL LIMITED

Contact Person: Train Long

Tel: +8618088883067

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We are good quality supplier of Printed Circuit Board Assembly, PCB Board Assembly, PCB Manufacturing from China.